Gear Manufacturing Blog
Reasons for Ordering Custom Made Gears
If asked to envision the creation of gears, most people may think of it as a method that entails the massive-quantity, big factory manufacture of many gears of the same kind for some far-off application. Most people imagine that, while gears are sold in various sizes and shapes, each belongs to a standard classification, and it can be purchased anywhere off-the-shelf. Yet, gears are not always sold in certain standard gauges and sizes like screws and bolts. Depending on specific applications, custom made gears can also be ordered.
Despite the availability of standard gear sizes and classifications, special applications may demand custom gears to be made in small quantities with design and engineering that suits a particular purpose. Usually, special design for gears is meant to suit important manufacturing processes.
If precision is needed, custom made gears will play an essential part. Gears serve as internal components of systems, and for the systems to operate smoothly, the gears ought to have flawless contact with other moving components of the systems. For example, a misshapen gear tooth, even by a tiny fraction of an inch, can result in long-term damage of the system or an immediate glitch. So, standard gear designs may not always support the level of gear precision that certain applications require, making customization the only viable alternative.
Unique demands may also call for the customization of gears. Although the mass production of certain consumer items may use gear designs that can easily be copied, there's a wide variety of projects where these standard gears cannot apply. For instance, some extremely unique manufacturing processes may call for specs that are hard to replicate from any existing model, making it necessary to use a special gear design.
Reverse engineering gears are also a common reason for customization. This is typically the case when a customer needs a gear to be replaced in an older system. While such systems may no longer be made or serviced, their optimal operation may still rely on high-precision gears. A custom gear maker can replicate the original gear through reverse engineering.
Custom gear making is also an option when a customer needs a specific construction material to attain a required performance level. In that case, you could order customized bronze, plastic, nylon, or steel gears or any other suitable material. Ferrous metals can be a great choice when you're focused on affordability and high-strength. Non-ferrous metals will do when you're prioritizing machinability, resistance to corrosion, and lightness.
There are a number of circumstances where Custom gears Cleveland should be considered. Some of the reasons for ordering a particular design for your gears include the necessity for precision, distinct processes, reverse engineering, and specific materials of construction.